SMIC Opens Its First 12 Inch Wafer Fab In Beijing

by Paul Denlinger

Posted Sept. 29, 2004

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Shanghai-based SMIC opened its 12-inch wafer manufacturing facility in Beijing this past week. The major step puts Semiconductor Manufacturing International Corporation well on the way to leading-edge manufacturing capabilities in the China market.

The current leading edge technology is for 12-inch (300 mm) wafer technology. Earlier on, the speculation was that SMIC would only use 8-inch wafer technology. Larger wafers allow chip foundries to make more chips per wafer, thus allowing them to lower their prices.

The move puts additional pressure on TSMC, SMIC's main competitor, to expand its investment in China. TSMC has been unable its presence in mainland China because it is partially controlled by the Taiwan government, which has a hostile relationship with the Chinese government in Beijing. Taiwan legislators have repeatedly acted to prevent the transfer of the latest manufacturing technology to China.

The president of SMIC, Richard Chang, formerly worked at TSMC, and TSMC has sued SMIC in California over intellectual property violations. While initially there was concern that the lawsuit would affect SMIC's rapid ramp-up plans, recent announcements by SMIC indicate that they have had no effect.

The economics of the business means that chip foundries need the latest technology so that they can quickly recoup their massive capital investment. The main metrics for measurement are wafer size, nanometer size, production utilization and yield. The smaller the nanometer size, the more transistors can be squeezed in; currently the smallest size is 0.13 micron; the next-generation size is 90 nanometer process which is now being developed by Intel. Yield is the percentage number of useful chips which can be used from a given wafer, and is usually a closely protected secret among the chip foundries. Yields are lower when a new technology is introduced, but continuous tweaking produce higher yields.

Foundries need to operate at 70% of capacity to recoup their investment. For major customers with large orders on a continuous basis, the foundries will offer special deals.

Chip foundry's manufacture chips for their design client firms. TSMC was the first firm to develop this new model and continues to be the leader. But it is under serious threat. Political interference in Taiwan mean that TSMC's window of opportunity to catch a piece of the Chinese market is closing.

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